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Shenzhen Makers深圳创客

PR-03 · Process hubs

Urethane / vacuum casting 真空复模

Soft silicone molds make 10–50 plastic parts that look and feel like real molded parts, for a fraction of the cost of a steel mold.
Urethane / vacuum casting
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Typical lead time (how long it takes)
7–12 days
Typical cost
A silicone mold plus a per-part cost. Much cheaper than a steel mold, pricier per part than molding.
Minimum order (MOQ: the smallest order a shop will accept)
About 10 pieces per mold
Best for
10–100 production-like plastic parts before investing in steel tooling

What is it?

Urethane casting, also called vacuum casting (复模, fù mó), is a cheap way to make a small batch of plastic parts that look and feel like real molded parts. First a perfect master part is made (usually 3D printed). A soft silicone mold is poured around it, then liquid plastic is poured into that mold under vacuum. Each silicone mold makes about 15–25 parts before it wears out.

Design tips (DFM: designing so it's easy to make)

  1. 01Each silicone mold gives roughly 15–25 shots, so plan batches
  2. 02Say which production plastic the part should imitate
  3. 03Transparent and soft-touch parts are possible; ask for samples
  4. 04Expect slightly lower accuracy than CNC

Shops for this process

Chinese

DMG 5-axis and rows of 3-axis CNC in a 5,000 m² Chang'an base

Dongguan · Chang'an
In-house + partnersPrototypesLow volumeMass production
CNC machiningUrethane / vacuum castingSheet metal fabrication3D printing
English-speaking salesSource ↗

Sino-British founders (CEO Vader Yu and James Murphy) and English-speaking project managers

Shenzhen · Bao'an
Makes in-housePrototypesLow volumeMass production
CNC machining3D printingUrethane / vacuum castingSheet metal fabrication
English-speaking salesSource ↗

Instant online PCB quotes, prototypes from US$5 for 10 boards

Shenzhen · Bao'an
Makes in-housePrototypesLow volume
PCB fabricationPCB assembly (SMT/PCBA)CNC machining3D printing
English online orderingSource ↗

Instant online quotes with automated DFM feedback for mechanical parts

Shenzhen · Bao'an
In-house + partnersPrototypesLow volumeMass production
CNC machiningInjection moldingSheet metal fabrication3D printing
English online orderingSource ↗

Tuowei Precision

拓维模型
Chinese

130+ CNC centres, SLA printers, vacuum casting and molding on a 10,000 m² site

Shenzhen · Bao'an
Makes in-housePrototypesLow volume
Rapid prototyping (multi-process)CNC machiningUrethane / vacuum casting3D printing
English-speaking salesSource ↗

Kaierwo

凯尔沃
Chinese

New-energy prototypes: battery packs, charger housings, inverters, cooling modules

Shenzhen · Guangming
Makes in-housePrototypesLow volumeMass production
Rapid prototyping (multi-process)CNC machiningUrethane / vacuum casting3D printing
English-speaking salesSource ↗

Industrialman

工业人
Chinese

Automotive white-body stamping prototypes and full-size show-car models

Shenzhen · Bao'an
Makes in-housePrototypesLow volume
Rapid prototyping (multi-process)CNC machiningSheet metal fabricationMetal stamping
English-speaking salesSource ↗
See all (7) →

Get 3 quotes

Get 3 quotes: Urethane / vacuum casting

Describe the part once. We send it to up to 3 shops that fit, and they quote you directly.

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8 guides

Guides & articles

Everything we've written about Urethane / vacuum casting, starting with the basics.

Urethane / vacuum casting guides →
Start here
9 min

What is vacuum casting? A plain-English guide

How vacuum casting (urethane casting) works, why it's used for 10 to 50 molded-looking parts, what materials and finishes it offers, and how to order it in Shenzhen. Written for first-timers.

→
01Cost · 8 min

50 parts: casting vs printing vs molding

You need around 50 plastic parts. Should you 3D print them, vacuum cast them, or make a mold? A plain-English comparison of cost, speed, looks and material, with a simple way to compare quotes.

02Choosing · 10 min

Which 3D printing process? SLA vs SLS vs MJF

The three 3D printing processes most used for professional prototypes and small batches, explained in plain words. How each works, how the parts look and behave, and which one to choose.

03Basics · 10 min

What is injection molding? A plain-English guide

How injection molding works, why it makes plastic parts so cheap at volume, what the catch is, and when your product is ready for it.

04Basics · 10 min

What is rapid prototyping? A plain-English guide

What rapid prototyping means, the main methods (3D printing, CNC machining, urethane casting), how many rounds to expect, and how Shenzhen's prototype shops work.

05Choosing · 7 min

Choosing a prototyping method: 3D printing vs CNC vs urethane casting

A simple comparison of the three main prototyping methods by speed, cost, strength, look and quantity, plus a quick way to pick the right one for each part.

06Working in China · 18 min

How to get an injection mold made in China

A plain-English walkthrough for first-timers. What an injection mold is, when you need one, what it costs, how long it takes, and how to make sure the mold belongs to you.

07Cost · 9 min

How much does injection molding cost?

The two costs of injection molding (the mold and each part) explained for first-timers, with a simple way to work out when molding becomes cheaper than prototyping methods.

Common questions

Why not just 3D print?

Cast parts are closer to injection-molded parts in material, colour and finish, which is better for user testing and small launches.

What's the master made from?

Usually an SLA print or CNC part, finished to the quality you want copied.